{"id":1911,"date":"2024-05-07T15:01:26","date_gmt":"2024-05-07T15:01:26","guid":{"rendered":"https:\/\/proycotecme.devgrafix.com\/mantenimiento-24h-x-365d\/"},"modified":"2025-03-17T09:23:04","modified_gmt":"2025-03-17T09:23:04","slug":"maintenance-24h-x-365d","status":"publish","type":"page","link":"https:\/\/proycotecme.com\/en\/maintenance-24h-x-365d\/","title":{"rendered":"Maintenance 24H x 365D"},"content":{"rendered":"

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Maintenance 24H x 365D<\/h2>\n

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Proycotecme, a team of experts in Heat Treatment Furnaces<\/strong> who will work for you.
Tell us what you need and we will advise you on the best solutions.<\/p>\n

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Mechanical and electrical maintenance team for heat treatment facilities with experience and training.<\/strong><\/h2>\n

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Technical support<\/h3>\n

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Speed<\/h3>\n

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Incident detection<\/h3>\n

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Processes improvement<\/h3>\n

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Types<\/h3>\n

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\u00b7 Corrective maintenance: <\/strong> masonry work, insulation, motor repairs, agitator repairs, turbines, \u2026<\/p>\n

\u00b7 Preventive maintenance: <\/strong>correcting small problems before they lead to incidents on a regular basis. Control of consumption, combustion, \u2026<\/p>\n

\u00b7 Predictive maintenance: <\/strong> monitoring of furnace operation.<\/p>\n

\u00b7 Improvement maintenance: <\/strong> retrofitting of furnaces, updating obsolete parts to modernize the heat treatment installation.<\/p>\n

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Profitability<\/h3>\n

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Advice<\/h3>\n

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Experience<\/h3>\n

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Trust<\/h3>\n

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What should you know before buying an oven?<\/h2>\n

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Batch Transfer furnace<\/strong><\/h6>\n

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Ipsen International partners exclusively for Spain and Portugal. We market, provide after-sales support, technical assistance and maintenance for the entire range of Ipsen controlled atmosphere ovens.<\/strong><\/p>\n

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\u2022 Batch transfer furnaces<\/p>\n

\u2022 Grate push-pull transfer furnaces<\/p>\n

\u2022 Heat treatments with controlled atmosphere; gas cementation, quenching, tempering, annealing, nitriding, carbonitriding, molten salt quenching, nitrocarburizing, \u2026<\/p>\n

\u2022 Heating: electric or gas<\/p>\n

\u2022 Fully automated lines<\/p>\n

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Vertical furnaces and Laboratory<\/strong><\/h6>\n

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We design and manufacture ovens to suit customer requirements:<\/strong><\/p>\n

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\u2022 Heat treatments without controlled atmosphere; tempering, annealing, normalizing, drying, curing, pickling \u2026<\/p>\n

\u2022 Temperature range: from 100C to 1400C<\/p>\n

\u2022 Heating: electric or gas<\/p>\n

\u2022 Advanced monitoring and control system<\/p>\n

\u2022 Process traceability<\/p>\n

\u2022 Possibility of mobile hearth<\/p>\n

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Automation and electrical panels<\/h2>\n

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We design and manufacture electrical panels and automation of industrial processes in which temperature is an important factor, adapting to the requirements of each client:<\/strong><\/p>\n

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\u2022 Line automation and control<\/p>\n

\u2022 Power and control panels<\/p>\n

\u2022 Process visualization via PC and\/or touch screens<\/p>\n

\u2022 Panels with modem for online modifications and maintenance<\/p>\n

\u2022 Temperature and carbon potential control and monitoring<\/p>\n

\u2022 Data logging: time, data, CO, CO2, C, etc.<\/p>\n

\u2022 Sound and light alarms<\/p>\n

\u2022 Panels with thyristors, regulators, programmers, etc.<\/p>\n

\u2022 Assemblies with PLC, graphic panels, supervision systems, PC, SCADA, etc.<\/p>\n

\u2022 Panels with built-in gas analyzers<\/p>\n

\u2022 Reference cabinets and oxygen probe cleaning<\/p>\n

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Modernization, reform and improvement of ovens<\/h2>\n

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We rebuild, refurbish and modernise industrial ovens, adapting to the requirements of each client and to new safety regulations:<\/strong><\/p>\n

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\u2022 We modernize complete facilities with new control systems to improve quality<\/p>\n

\u2022 We reconstruct internal works of ovens<\/p>\n

\u2022 We move complete facilities<\/p>\n

\u2022 We transform ovens from electric to gas and vice versa<\/p>\n

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Complementary equipment<\/h2>\n

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Oiling machines <\/span><\/h5>\n

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We design and manufacture oiling machines adapting to the client’s requirements.<\/strong><\/p>\n

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\u2022 Hot air drying<\/p>\n

\u2022 Balancing<\/p>\n

\u2022 Automatic machines connected on-line<\/p>\n

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Drying machines<\/span><\/h5>\n

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We design and manufacture drying machines adapting to the client’s requirements.<\/strong><\/p>\n

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\u2022 Hot air drying<\/p>\n

\u2022 Balancing<\/p>\n

\u2022 Automatic connected on-line<\/p>\n

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Gas Panels<\/span><\/h5>\n

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We design and manufacture gas panels adapted to customer requirements<\/strong><\/p>\n

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\u2022 For cementation, tempering, carbonitriding, nitriding and nitrocarburizing furnaces<\/p>\n

\u2022 Equipped with minimum and maximum sensors<\/p>\n

\u2022 Different types of flowmeters.<\/p>\n

\u2022 Automated and connected online to improve control and traceability of results.<\/p>\n

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Methanol Panels<\/span><\/h5>\n

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We design and manufacture Methanol Panels adapted to customer requirements<\/strong><\/p>\n

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\u2022 Stabilization of heat treatment<\/p>\n

\u2022 Quality improvement in heat treatment<\/p>\n

\u2022 Automated with alarms and pump changes<\/p>\n

\u2022 For hardening, tempering, carbonitriding, nitriding and nitrocarburizing furnaces<\/p>\n

\u2022 Automated and connected online to improve the control and traceability of your products<\/p>\n

\u2022 High-performance and low-consumption Atex methanol pumps<\/p>\n

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Loading and unloading carts<\/span><\/h5>\n

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We design and manufacture loading and unloading carts adapted to customer requirements.<\/strong><\/p>\n

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\u2022 Automatic or manual<\/p>\n

\u2022 Connected online<\/p>\n

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Spare parts<\/h2>\n

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Resistors<\/span><\/h5>\n

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We design and manufacture industrial resistors to suit the requirements of each client:<\/strong><\/p>\n

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\u2022 Resistors for multi-brand furnaces<\/p>\n

\u2022 Resistors for continuous furnaces, pot furnaces, low and high temperature furnaces, plastic injection furnaces\u2026<\/p>\n

\u2022 Ceramic resistors (mullite and corderite) made with NiCr and FeAl wires. Wide range of qualities depending on the temperature and working power<\/p>\n

\u2022 Graphite resistors<\/p>\n

\u2022 Submerged resistors for tempering baths<\/p>\n

\u2022 Resistors embedded in ceramic blocks<\/p>\n

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Radiant tubes<\/span><\/h5>\n

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We design, manufacture and market radiant tubes for furnaces to suit the requirements of each client:<\/strong><\/p>\n

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\u2022 Radiant tubes for electric and gas furnaces<\/p>\n

\u2022 Metallic radiant tubes; mechanically welded or centrifugal casting<\/p>\n

\u2022 Ceramic radiant tubes with alumina base (mullite), silicon carbide (SiC), nitrided silicon carbide (NSiC) or reaction-bonded silicon carbide (RBSiC)<\/p>\n

\u2022 Most common qualities in mechanically welded stainless steel and refractory: Aisi 310s (Din 1.4845), Alloy 330 (Din 1.4886), Incoloy DS (Din 1.4862), Incoloy 601 (Din 2.4851) and Avesta 253 MA (Din 1.4835)<\/p>\n

\u2022 Most common qualities in casting: Aisi 310s (Din 1.4845) and Din 2.4879<\/p>\n

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Muffle<\/span><\/h5>\n

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We design, manufacture and market muffles for continuous and rotary furnaces, adapting to the requirements of each Customer:<\/strong><\/p>\n

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\u2022 Silicon Carbide (CSi) transfer furnace muffles<\/p>\n

\u2022 Mechanically welded metal muffles for continuous furnaces in different grades of stainless and refractory steel: Aisi 310s (Din 1.4845), Alloy 330 (Din 1.4886), Incoloy DS (Din 1.4862), Incoloy 601 (Din 2.4851) and Avesta 253 MA (Din 1.4835)<\/p>\n

\u2022 Muffles for rotary furnaces for casting + welding in stainless and refractory grades: Aisi 310s (Din 1.4845) and Din 2.4879<\/p>\n

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Crucibles<\/span><\/h5>\n

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We design, manufacture and market crucibles for vertical, pot and bell furnaces, adapting to the requirements of each client:<\/strong><\/p>\n

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\u2022 Mechanically welded metal crucibles in different grades of steel Refractory: Aisi 310s (Din 1.4845), Alloy 330 (Din 1.4886), Incoloy DS (Din 1.4862), Incoloy 601 (Din 2.4851) and Avesta 253 MA (Din 1.4835)<\/p>\n

\u2022 Ceramic crucibles: in silicon carbide (SiC), mullite and alumina<\/p>\n

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Turbines, propellers and fans<\/span><\/h5>\n

[\/vc_column_text][vc_separator css_animation=”left-to-right” type=”normal” color=”#fe6b00″][vc_column_text]<\/p>\n

We design, manufacture and market turbines, propellers and fans for multi-brand furnaces, adapting to the requirements of each client:<\/strong><\/p>\n

[\/vc_column_text][vc_empty_space][vc_column_text]<\/p>\n

\u2022 Machine-welded metal turbines in different qualities of refractory steel: Aisi 310s (Din 1.4845), Alloy 330 (Din 1.4886), alloy 800 HT (Din 1.487 … 1.4862), Incoloy 601 (Din 2.4851) and Avesta 253 MA (Din 1.4835)<\/p>\n

\u2022 Turbines made of refractory cast iron with high resistance to temperature and stress<\/p>\n

[\/vc_column_text][\/vc_column_inner][vc_column_inner el_class=”padding_sat” width=”1\/5″][vc_single_image image=”1902″ img_size=”full” qode_css_animation=”element_from_bottom”][vc_empty_space height=”27px”][vc_column_text]<\/p>\n

Chains, conveyor belts and meshes<\/span><\/h5>\n

[\/vc_column_text][vc_separator css_animation=”left-to-right” type=”normal” color=”#fe6b00″][vc_column_text]<\/p>\n

We design, manufacture and market chains, conveyor belts and meshes to suit the requirements of each client:<\/strong><\/p>\n

[\/vc_column_text][vc_empty_space][vc_column_text]<\/p>\n

\u2022 Machine-welded chains for drag furnaces in stainless steel and refractory quality: Aisi 310s (Din 1.4845), Alloy 330 (Din 1.4886) and Incoloy DS (Din 1.4862)<\/p>\n

\u2022 Chains with cast links in stainless steel and refractory quality: 37\/18 (Din 1.4865), 35Ni25Cr (Alloy 800HT), Din 1.4886, 35Ni25Cr (Alloy 800HT) and 35Ni25Cr (Alloy 800HT). 2.4879<\/p>\n

\u2022 Woven wire mesh for continuous annealing, tempering, welding furnaces, etc. in different sizes according to the client<\/p>\n

[\/vc_column_text][\/vc_column_inner][vc_column_inner width=”1\/5″][\/vc_column_inner][\/vc_row_inner][vc_empty_space height=”50px”][vc_row_inner row_type=”row” type=”full_width” text_align=”left” css_animation=””][vc_column_inner width=”1\/5″][\/vc_column_inner][vc_column_inner el_class=”padding_sat” width=”1\/5″][vc_single_image image=”1903″ img_size=”full” qode_css_animation=”element_from_bottom”][vc_empty_space height=”52px”][vc_column_text]<\/p>\n

Stackable-baskets, baskets and containers<\/span><\/h5>\n

[\/vc_column_text][vc_separator css_animation=”left-to-right” type=”normal” color=”#fe6b00″ up=”10px” down=”10px”][vc_column_text]<\/p>\n

We design, manufacture and market baskets, baskets and containers for furnaces, adapting to the requirements of each client:<\/strong><\/p>\n

[\/vc_column_text][vc_empty_space][vc_column_text]<\/p>\n

\u2022 Round rod + wire mesh mechanically welded baskets for transfer or vertical furnaces<\/p>\n

\u2022 Remountable foundry baskets for transfer or vertical furnaces<\/p>\n

\u2022 Most common qualities mechanically welded in stainless steel and refractory: Aisi 310s (Din 1.4845), Alloy 330 (Din 1.4886), Incoloy DS (Din 1.4862), Incoloy 601 (Din 2.4851) and Avesta 253 MA (Din 1.4835)<\/p>\n

\u2022 Most common qualities in foundry … 1.4845), Din 1.4849, Din 1.4865, 48\/79, and Din 2.4879<\/p>\n

[\/vc_column_text][\/vc_column_inner][vc_column_inner el_class=”padding_sat” width=”1\/5″][vc_single_image image=”1904″ img_size=”full” qode_css_animation=”element_from_bottom”][vc_empty_space height=”27px”][vc_column_text]<\/p>\n

Grids, trays and casting tools<\/span><\/h5>\n

[\/vc_column_text][vc_separator css_animation=”left-to-right” type=”normal” color=”#fe6b00″ up=”10px” down=”10px”][vc_column_text]<\/p>\n

We design, manufacture and market grids, trays and casting tools for furnaces, adapting to the requirements of each client:<\/strong><\/p>\n

[\/vc_column_text][vc_empty_space][vc_column_text]<\/p>\n

\u2022 Casting grids for transfer and batch furnaces<\/p>\n

\u2022 Casting rollers for transfer furnaces and special applications<\/p>\n

\u2022 Most common qualities in casting: Aisi 310s (Din 1.4845), Din 1.4849, Din 1.4865, 48\/79, and Din 2.4879<\/p>\n

[\/vc_column_text][\/vc_column_inner][vc_column_inner el_class=”padding_sat” width=”1\/5″][vc_single_image image=”1905″ img_size=”full” qode_css_animation=”element_from_bottom”][vc_empty_space height=”52px”][vc_column_text]<\/p>\n

Insulating materials<\/span><\/h5>\n

[\/vc_column_text][vc_separator css_animation=”left-to-right” type=”normal” color=”#fe6b00″ up=”10px” down=”10px”][vc_column_text]<\/p>\n

We have a large warehouse of refractory insulation materials for the thermal insulation of furnaces:<\/strong><\/p>\n

[\/vc_column_text][vc_empty_space][vc_column_text]<\/p>\n

\u2022 Fibers in blanket and in bulk<\/p>\n

\u2022 Rolls of refractory and biosoluble blanket<\/p>\n

\u2022 Blanket blocks refractory folded<\/p>\n

\u2022 Anchors and washers in stainless steel and refractory<\/p>\n

\u2022 Rigid plates: refractory ceramic fiber and calcium silicate<\/p>\n

\u2022 Ceramic strips and bands: ceramic fiber and fiberglass<\/p>\n

\u2022 Square and round gasket in ceramic fiber and glass<\/p>\n

\u2022 Custom prefabricated gaskets<\/p>\n

[\/vc_column_text][\/vc_column_inner][vc_column_inner width=”1\/5″][\/vc_column_inner][\/vc_row_inner][vc_empty_space height=”50px”][vc_separator css_animation=”left-to-right” type=”normal” color=”#fe6b00″][\/vc_column][vc_column][\/vc_column][vc_column][\/vc_column][vc_column][\/vc_column][vc_column][\/vc_column][\/vc_row][vc_row row_type=”parallax” parallax_content_width=”in_grid” text_align=”center” full_screen_section_height=”no” background_image=”782″ el_class=”footer_img”][vc_column][vc_empty_space height=”100px”][vc_column_text]<\/p>\n

Contact us and our team of experts will make you a personalized proposal<\/strong><\/h2>\n

[\/vc_column_text][vc_empty_space height=”15px”][vc_column_text]<\/p>\n

Big companies trust us, and you?<\/h3>\n

[\/vc_column_text][vc_empty_space height=”30px”]contact<\/a>[vc_empty_space height=”100px”][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

[vc_row css_animation=”” row_type=”row” use_row_as_full_screen_section=”no” type=”full_width” angled_section=”no” text_align=”left” background_image_as_pattern=”without_pattern”][vc_column][vc_empty_space height=”100px”][vc_column_text el_class=”padding_sat”] Maintenance 24H x 365D [\/vc_column_text][\/vc_column][\/vc_row][vc_row css_animation=”” row_type=”row” use_row_as_full_screen_section=”no” type=”full_width” angled_section=”no” text_align=”left” background_image_as_pattern=”without_pattern”][vc_column width=”1\/4″][\/vc_column][vc_column width=”1\/2″ el_class=”padding_sat”][vc_empty_space][vc_column_text css=”.vc_custom_1728030492014{background-color: #ffffff !important;}”] Proycotecme, a team of experts in Heat Treatment Furnaces who will work for you.Tell us what you…<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"full_width.php","meta":{"footnotes":""},"class_list":["post-1911","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/proycotecme.com\/en\/wp-json\/wp\/v2\/pages\/1911","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/proycotecme.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/proycotecme.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/proycotecme.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/proycotecme.com\/en\/wp-json\/wp\/v2\/comments?post=1911"}],"version-history":[{"count":11,"href":"https:\/\/proycotecme.com\/en\/wp-json\/wp\/v2\/pages\/1911\/revisions"}],"predecessor-version":[{"id":2049,"href":"https:\/\/proycotecme.com\/en\/wp-json\/wp\/v2\/pages\/1911\/revisions\/2049"}],"wp:attachment":[{"href":"https:\/\/proycotecme.com\/en\/wp-json\/wp\/v2\/media?parent=1911"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}